Project Management

At TF Design, we are adept at transforming your vision into reality, expertly managing projects of all sizes from the initial idea to successful completion. Whether you require a refined prototype, a specialised component, or a complex, large-scale system, our comprehensive approach ensures a seamless journey. We provide end-to-end project management, covering everything from innovative concept development and custom design to precision manufacturing, rigorous testing, and final implementation.

High-precision custom packaging machine developed by TF Design for specialised manufacturing

CAD drawing of a custom-designed conveyor system built by TF Design

Mechanical Design

At TF Design, our robust in-house design capabilities are central to transforming your ideas into reality. Specialising in both 2D and 3D design, we leverage advanced tools to create comprehensive and truly detailed engineering models. This precision extends to our production of manufacturing and fabrication drawings, which are diligently prepared to the high standard required for flawless execution. Our commitment to superior design ensures absolute clarity and accuracy, guaranteeing a seamless transition from concept to the custom-manufactured, quality systems you expect.

Concept rendering of an automated packaging and sealing station with operator

3D render of automated filling machine designed and engineered by TF Design

3D model of a custom wood smoker system with automated rack loader

Precision-machined aluminium components manufactured by TF Design

Technical drawing of compact machinery layout for engineering planning by TF Design

Hand-drawn concept sketch of robotic automation system by TF Design

3D layout of large-scale production line setup created by TF Design

3D render of industrial component with internal piping designed by TF Design

Cross-section view of a precision fluid control valve designed by TF Design

Engineering diagram of pivoting arm assembly with guide rods and linear bushings

Custom Manufacturing

Transforming your designs into reality is at the heart of TF Design's custom manufacturing expertise. We begin by meticulously translating your project into complete 3D models and accurate Bills of Material, laying a precise foundation for production. To ensure quality and timely delivery, we leverage our big network of local and national suppliers for all necessary materials and specialised services. Our in-house facilities are dedicated to producing precision-machined and fabricated components, giving us unparalleled control over these critical elements. Furthermore, our state-of-the-art 3D printing capabilities allow us to rapidly prototype and create highly optimised engineered components. This seamless integration of meticulous planning, specialised internal production, and strategic sourcing guarantees the superior quality and efficiency of your custom-built solutions.

Precision-machined aluminium cone fittings with threaded stems by TF Design

Mounted robotic dispensing units with integrated cable management by TF Design

Dual SCARA robotic arms operating inside an automated assembly station

Stainless steel frame structure for industrial processing equipment under assembly

Due to client confidentiality, we can only showcase a selection of our smaller projects. Nevertheless, every larger project embarks on the same detailed journey from initial concept through to final realisation.

Swan Neck Sculpture

Hand-drawn concept sketch of a curved stainless steel mechanical arm design

CAD model of internal mechanism within a curved robotic component

3D render of sculptural robotic arm concept combining form and function

Machined aluminium robotic component with mounting points and threaded shaft

Batch of machined curved aluminium robotic arms displayed in CNC machining cell

Custom aluminium fixture with multiple precision-machined conical cavities

Curved aluminium tubes engineered and manufactured for custom industrial use by TF Design

The customer in this case approached us (through word of mouth) to turn one of his big kinematic sculptures into a desktop version using state of the art machining for a limited edition run. As you can see, we went from pencil sketch to creating 3D models to finalise the overall shape, before determining the details for the top and bottom bearing arrangements. From there, we investigated the best way of manufacturing the components, both from a consistency and an economic angle. Once we established the manufacturing method and process, we had to design and make a selection of jigs and fixtures for the milling process.

Hifi Amplifier

Laid-out electronic components and wiring for a custom prototype assembly

CNC machine setup with aluminium billet secured for milling

CNC-machined aluminium chassis featuring detailed internal routing and cavities

3D model of electronic enclosure with internal structural layout

Finished aluminium enclosure with precision-milled exterior and window cutouts

High-end polished audio component on display featuring TF Design casing

This is another example, where someone approached us, wanting a custom made enclosure for a new Hifi amplifier design. While these smaller jobs are only part of our range, they show the process from design to completion, which is no different for complete machines and systems.

We want to be known as an experienced, multi-disciplined group of engineers who can be trusted to handle complex projects from start to finish. Our clients rely on us for smart thinking, clear communication, and consistent results—no matter how big or small the job.

If you're looking for a team that’s capable, practical, and proven, TF Design is ready to help.

Assembly, Installation & Commissioning

At TF Design, we turn complex designs into high-performance reality. Our expert team assembles sophisticated machinery to the highest industry standards, ensuring uncompromising quality from start to finish.

We go beyond assembly, providing comprehensive support for a smooth transition. Our services include thorough commissioning to validate every function and precise on-site final installation for seamless integration into your operations.

Our commitment continues long after installation with continuous support and a reliable spare parts supply to ensure your machinery operates at peak performance for years to come.

SmartFeeder 900 robotic system with integrated robotic arm in stainless steel frame

Close-up of Denso robotic arm picking circuit boards from a conveyor line

Close-up of an automated pick-and-place assembly line system by TF Design

3D Printing

At TF Design, our advanced 3D printing capabilities provide innovative solutions for rapid prototyping and high-performance functional parts. We utilise a state-of-the-art Markforged printer to produce functional components from a wide range of engineering plastics. For applications requiring exceptional strength and stiffness, additional fibre reinforcement is optional, integrating materials like carbon fibre or fibreglass directly into your parts. This versatile technology is perfectly suited for manufacturing durable automotive parts, custom-designed fixtures, specialised grippers and similar industrial tooling. Our 3D printing service offers a fast, precise, and cost-effective method to transform your complex designs into tangible, high-quality engineered components.

Our Services